SR 202, Section 405 HWY
Stabilization Project
Sinkhole Remediation by
Compaction Grouting
King of Prussia, Pennsylvania
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Limited Mobility Grouting
Compaction grouting is used to stabilize karstic geology soils at a railroad bridge abutment in King of Prussia, PA.
Project Overview:
Layne GeoConstruction was contracted to stabilize the karst geology below a new highway interchange by injecting a low slump grout mixture. The karst limestone underlying the area is prone to sink holes and compaction grouting was utilized to fill the solution features in the rock and consolidate the overlying soft soils. Layne's work was part of a multiphase project to upgrade the existing interchanges of State Route 202 with State Route 422 and Interstate 76. In total, 28,500 linear feet of grout holes were drilled and 2,500 yards of compaction grout was placed.

One segment of the project involved grouting of the upper zone of the underlying bedrock under a new railroad bridge. Layne drilled over 325 holes at three footings to a depth of 10 foot into rock and grouted the rock portion of the hole. The grouting was necessary to stabilize possible solution features of the upper rock zone. This created a solid block for the H-pile foundation system to support the heavily loaded bridge abutments.

    Value of Work Performed:
$1,800,000
Project Duration:
12 Working Months
Project Completion Date:
March 2003
Project Reference:
General Contractor
Allan A. Myers, Inc.
Gerard Maurer
(610) 584-3489